We Take On What Others Won’t
– No job is too complex, high & low-volume, or custom for our team.
Busch & Thiem, Inc. – Precision Metal Fabrication Excellence in the Midwest Since 1926
A Successful Legacy of Metal Work.
Founded In 1926
Custom Metal Fabrication for Complex & Short-Run Projects
For about 100 years, Busch & Thiem, Inc. has been delivering high-quality metal fabrication solutions to businesses across the United States. We specialize in handling the tough, high & low-volume, and custom jobs that others avoid—turning complex challenges into precision-crafted components. Our expertise, combined with advanced robotics and skilled craftsmanship, ensures efficiency, accuracy, and superior results.
Present 2025:
Bryan Ohlemacher Owner President
Past 1956:
Vernon P. Ohlemacher
Secretary and Director
Welding:
Robotic Welding
MIG Welding
TIG Welding
Spot Welding
Press Welding
Welding Fabrication
Sheet Metal Fabrication:
Custom Sheet Metal Fabrication
Sheet Metal Bending
Sheet Metal Cutting
Tube Fabrication:
Tube Forming
Tube Bending
Tube Cutting
Tube Drilling
Wire Fabrication:
CNC Wire Forming
Wire Bending
Wire Cutting and Strengthening
Core Metal Fabrication Processes:
Discover High-Quality Metal Fabrication Services in Sandusky, Ohio
Metal fabrication is a crucial manufacturing process that shapes sheet metal, tubing, and wire into precise components for industrial applications. Understanding its intricacies is essential for businesses requiring reliable, custom metal parts.
Busch & Thiem Metal Fabrication Company, nestled in Sandusky, Ohio, excels in providing top-tier Metal fabrication services tailored to both local and national clients. Our expertise lies in crafting intricate metal components that cater to a diverse range of industries, ensuring precision and reliability with every project.
Choosing Busch & Thiem means selecting a partner committed to excellence. We pride ourselves on our ability to deliver customized solutions that meet exact specifications, leveraging state-of-the-art technology and skilled craftsmanship. Located strategically in Sandusky, we serve clients across the contiguous United States, offering both local accessibility and national reach.
Odd Jobs & Technically Challenging Metal Fabrication
Precision Solutions for Complex Projects
At Busch & Thiem, we specialize in technically challenging metal fabrication projects that others avoid. Whether it’s I-bars, T-bars, angle iron, or other structural materials, we handle cutting
, bending, grinding, sanding, and welding with unmatched precision.
Using a combination of traditional craftsmanship and advanced fabrication techniques, we take on odd jobs that require a hands-on approach—tasks that machines simply can’t replicate. When precision and expertise matter, we get the job done right the first time.
Material Handling Solutions & Production Transport Accessories
Custom Carts, Racks, and Tooling for Seamless Manufacturing Workflow
Efficient production requires specialized material handling solutions to streamline operations and improve productivity. We design and manufacture custom carts, conveyor line tooling, tool carriers, and pallet racks to optimize the movement of parts and equipment within your facility.
Our heavy-duty industrial carts and transport systems are built for durability, precision, and ergonomic efficiency, ensuring safe and efficient transport of materials throughout the production process. Whether you need customized racks for staging workpieces, tool carriers for assembly lines, or carts engineered for specific part handling, we deliver solutions that reduce downtime, enhance workflow, and improve workplace safety.
Partner with us for tailored material handling solutions that keep your production moving efficiently.
Our Metal Fabrication Services
No job is too complex, high / low-volume, or custom for our team.
Laser Cutting
Our precision Fiber laser cutting services provide high-quality, intricate cuts with tight tolerances. Using advanced laser technology, we can efficiently process a wide range of metals, minimizing material waste while ensuring clean edges and complex geometries. Whether for prototyping or full-scale production, our laser cutting delivers accuracy and consistency for your project.
Punch Press & Turrets
Our CNC punch press and turret technology allow for high-speed, accurate punching of sheet metal to create custom components. This process is ideal for complex hole patterns, embossing, and perforations, delivering repeatable results with excellent efficiency. We handle both short runs and high volume projects with precision and cost-effectiveness.
Brake Press Forming
Our CNC-controlled brake press forming service ensures precise metal bending for structural and functional components. We handle a variety of materials and thicknesses, producing parts with high accuracy and repeatability. Whether for enclosures, brackets, or other formed parts, our expertise in metal forming guarantees durability and compliance with exact specifications.
Wire Cutting, Forming & Welding
We specialize in precision wire cutting, forming, and welding to create custom wire-based components for various industries. From complex wire frames to intricate bends and welds, our capabilities ensure high-strength, dimensionally accurate solutions. We work with a range of diameters, delivering finished products that meet strict quality standards and performance requirements.
Robotic MIG Welding: Precision, Efficiency & Made-in-USA Quality
Robotic MIG welding combines precision automation with the reliability of American manufacturing, ensuring high-quality, repeatable welds with superior strength and consistency. By leveraging advanced robotics, AI-driven welding parameters, and real-time quality control, manufacturers can achieve faster production speeds, reduced material waste, and minimal human error. This technology supports the growing demand for Made-in-USA products, reinforcing domestic manufacturing excellence, workforce safety, and global competitiveness. With greater efficiency and unmatched weld accuracy, robotic MIG welding delivers the durability and craftsmanship expected from American-made metal fabrication.
MIG, TIG, Spot, Grid, & Press Welding
Our welding services include MIG, TIG, and Spot, Grid and Press welding for high-quality metal joining. Whether you need structural integrity, clean aesthetics, or precise welds on thin or thick materials, we ensure durable and consistent results. Our expert welders and automated processes guarantee strong, defect-free welds for industrial and commercial applications.
Tubing Cutting, Bending & Welding
Our tubing fabrication services include precision cutting, bending, and welding for structural and mechanical applications. We create custom tubing solutions that meet exact specifications, ensuring strength and durability. Whether for retail, aerospace, or industrial uses, we provide reliable, high-quality tube fabrication tailored to your project’s needs.
Prototyping & Short-Run Production
We offer rapid prototyping and short-run production to help bring your designs to life. From 3D models to functional prototypes, we ensure fast and accurate fabrication using state-of-the-art technology. Our expertise in low-volume manufacturing allows for flexible production, ideal for custom parts, testing, and limited-edition product runs.
Assembly & Packaging
-
Complete Solutions for Your Manufactured Parts & Products
Need more than just fabrication? We provide precision assembly and secure packaging to ensure your parts and products are ready for final use or distribution. Whether it’s mechanical assembly, sub-assemblies, or full product integration, we handle the details with expert craftsmanship.
Once assembled, we offer custom packaging solutions designed to protect your products during transit. From bulk packaging to individual retail-ready units, we ensure your order is properly prepared for drop shipping, warehousing, or direct distribution.
Let us streamline your supply chain with turnkey assembly and packaging solutions tailored to your needs.
Drop Shipping & Distribution
- Seamless logistics for your Fabricated Parts
We provide reliable shipping and distribution for your finished products, ensuring they arrive where and when you need them. Whether we’ve fabricated a single component for a complex assembly that requires shipment to a remote facility for final integration, or you need a fully finished product drop-shipped directly to a third party, we handle the logistics with precision and care.
From just-in-time deliveries to bulk distribution, we streamline the process to keep your operations running smoothly.
Why Choose Busch & Thiem?
✅ 100+ Years of Experience – Trusted for generations in precision metal fabrication.
✅ We Take On What Others Won’t – No job is too complex, high / low-volume, or custom for our team.
✅ Advanced Robotics & Automation – Ensuring efficiency, consistency, and top-tier quality.
✅ Made in the USA – Proudly manufacturing in Sandusky, Ohio, serving nationwide.
✅ Fast Turnaround & Competitive Pricing – High-quality results without the long wait.
Our services are designed with your needs in mind, focusing on delivering high-quality metal parts that enhance efficiency and performance.
Whether you're looking for custom metal components or reliable fabrication solutions, Busch & Thiem stands as a beacon of quality and innovation in metal fabrication.
Experience the difference our expertise makes by choosing Busch & Thiem Metal Fabrication Company for all your metal fabrication needs.
Made in USA
Sandusky, Ohio Metal Fabrication Plant
Busch & Thiem: Metal Fabricators with a Focus on Wire Fabrication.
Your Trusted Partner for Custom Wire Forming, Bending, and Fabrication in the USA
Since 1926 Custom Wire Forming USA – Engineered for Precision
Our custom wire forming solutions deliver high-quality, precise components tailored to your exact specifications. We work with various metals and alloys, accommodating a broad spectrum of wire diameters, to create durable, functional wire products for diverse industries.
Wire Bending Services USA – Reliable & Accurate
From small-scale prototypes to high-volume production, our wire bending services use state-of-the-art machinery to ensure accuracy and repeatability. Whether you need complex bends or simple shapes, we meet your requirements with precision.
Precision Wire Forming USA – High-Performance Solutions
Our precision wire forming capabilities support industries like aerospace, retail, medical, and industrial manufacturing. We produce intricate wire forms with tight tolerances to meet the highest quality standards.
CNC Wire Bending Services – Advanced Manufacturing for Complex Designs
Using CNC wire bending technology, we deliver consistent, high-quality bends with superior efficiency. Our automated processes reduce material waste and improve production speed, ensuring cost-effective solutions for your business.
Industrial Wire Fabrication USA – Built to Last
We specialize in industrial wire fabrication, providing custom wire products for heavy-duty applications. Whether you need wire racks, guards, enclosures, or other wire-formed components, we manufacture durable solutions built to perform.
Why Choose Our USA Wire Fabrication Services?
✔ Cutting-edge manufacturing technology
✔ Custom solutions for all industries
✔ Competitive pricing and fast turnaround times
✔ Quality assurance for every project
• Automotive & Aerospace
• Medical & Healthcare
• Industrial & Manufacturing
• Retail & Display
Industries We Serve:
Get a Quote for Custom Wire or Sheet Metal Fabrication
